Custom Folding Carton Boxes

Custom Folding Carton Paperboard Boxes

Custom folding carton boxes are lightweight paperboard packages made to fit individual retail products. They are typically supplied flat and assembled for use, with options such as custom printing, windows, hanging tabs and secure closures. For heavier products or shipping protection, compare our corrugated box styles.

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Low MOQ starting from just 100 boxes.

For example, the type of product you would like to use it for. Requirement such as material preference, printing and finishing, and additional comments.

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folding carton

High-End Folding Carton Boxes

Custom Size & Print

Choose a finished size around your product, then add custom printing outside, inside or on both surfaces.

Lightweight with Structure

Paperboard suits retail display and secondary packaging; for heavier products or parcel shipping, compare corrugated or rigid formats.

Efficient for Retail Runs

Flat-packed paperboard construction can reduce storage compared with rigid setup boxes while supporting detailed print and finishing options.

Explore Folding Carton Styles

Compare common paperboard carton structures. Each can be sized, printed and finished around the product, display method and opening experience.

Folding Carton

Tuck Boxes

Choose tuck-in closures such as straight tuck end or reverse tuck end. Other structures include double tuck, seal end and lock-bottom styles, selected around product weight, access and assembly needs.

MOQ from 100 units
Folding Carton

Display Boxes

Turn your custom boxes into showcase counter displays for your products. Great for in-store retail displays or exhibiting at events.

MOQ from 100 units
Folding Carton

Pillow Boxes

Feature flaps on both sides of the box that bend inwards. These flaps can be tucked into place to close the box, securing the contents inside without the need for additional tape or adhesive in many cases.

MOQ from 100 units
Folding Carton

Cake Boxes

Custom cake boxes can be sized and printed for bakery branding, presentation and transport. Share the cake dimensions, board and direct-food-contact requirements so the structure and material can be reviewed for the intended use.

MOQ from 100 units
Folding Carton

Tray and Sleeve Boxes

Personalized tray and sleeve boxes, known as drawer packaging, offer an exciting slide-open unboxing experience. This 2-piece, foldable design features a tray that smoothly slides out from the sleeve, presenting your products inside.

MOQ from 100 units
Folding Carton

Foldable Lid & Base Boxes

These boxes, also known as foldable two-piece product boxes, fold flat (lid and base) for easy storage and reduced shipping costs. Thinner than rigid boxes, they offer a cost-effective solution for product protection.

MOQ from 100 units
Folding Carton

Takeout Boxes

Custom takeout cartons can be configured as burger boxes, sandwich wedges, fry cartons, cone sleeves and other food-service formats. Share direct-food-contact, grease-resistance, venting and temperature requirements so suitable options can be reviewed.

MOQ from 100 units
Folding Carton

Gable Boxes

Gable boxes combine a carton base with an integrated carry handle and peaked top. They work well for gifts, retail sets and event packaging when convenient carrying and branded presentation are both important.

MOQ from 100 units
Provide Details - Get Your Quote!
Dimensions
Material
Corrugation
Printing
Quantity
For example, the type of product you would like to use it for.
Drag & Drop Files, Choose Files to Upload You can upload up to 5 files.
This is optional. You can upload any supporting assets (artwork, concept images, sketches, dielines. Once you place your order, our team will provide a dieline template for you to add your designs to.

Primary vs. Secondary Packaging

Folding cartons are most often used as secondary retail packaging around a product or its primary container. They may be suitable as primary packaging only when the board, coatings and production specification meet the product’s direct-contact requirements.

Primary packaging: When the carton directly contains the product, material safety, barrier performance and applicable contact requirements must be confirmed for that use.

Secondary packaging: Paperboard cartons commonly group, protect and present products for retail. If the pack must withstand parcel shipping, heavy stacking or rough handling, compare corrugated boxes.

Custom Folding Cartons Paperboard Boxes Primary and Secondary Packaging Solution

Technical Specs: Folding Cartons

An outline of the common custom options available for Folding carton boxes.

Materials

Folding carton, made with at least 50% recycled materials, come in varying thicknesses (300-400gsm) depending on their size.

White

High-quality printing results from using Solid Bleached Sulfate (SBS) paper.

Brown kraft

Unbleached brown paper, perfect for black or white printing only.

Printing

Each package is printed with soy-based ink, an eco-friendly option that results in notably brighter and more vivid colors.

CMYK

CMYK stands as the most common and budget-friendly color scheme in printing.

Pantone

For accurate brand colors to be printed and is more luxury than CMYK.

Coating

To keep your printed designs safe, a special coating is added that prevents scratches and scuffs.

Varnish

A water-based coating that’s environmentally friendly, though not as protective as lamination.

Lamination

While a plastic coated layer offers protection against cracks and tears, it is not an eco-friendly option.

Finishes

Add the final touch to your packaging with a finishing option that enhances your overall package.

Matte

Featuring a smooth and non-reflective surface, this design provides an overall softer look.

Glossy

Glossy and reflective, this surface tends to highlight fingerprints more.

Satin

Semi-glossy, striking a balance between a matte and glossy appearance.

Soft touch

Resembles a matte finish in appearance, yet has a luxurious velvet-like texture to the touch.
Enhancing your product packaging value

Prepress and Artwork Support

PacksDo provides prepress and production support for custom folding cartons, including artwork checks, dieline coordination and conversion of approved files into press-ready formats.

Approved artwork and specifications can be retained for repeat orders when appropriate, helping teams reuse established packaging assets while coordinating future production runs.

Custom Sizes and Structural Options

Folding cartons can be sized around the product rather than a standard box range. The structure should reflect dimensions, weight, opening sequence, display method and any window, hanger, insert or closure requirements.

For premium non-collapsible presentation, compare rigid boxes. For parcel shipping or greater stacking strength, compare corrugated boxes.

different folding carton styles
Stand out with eye catching packaging

Printing, Windows and Finishing Options

Folding cartons can combine full-color or spot-color printing with die-cut windows, custom closures, folding, gluing and finishing options. Availability depends on the board, structure, artwork and production specifications.

Child-resistant closure options and workflow support are available based on project requirements. Share the product, use case and compliance needs so the appropriate structure can be reviewed.

Plan for Recyclability

Paperboard folding cartons can support lightweight packaging designs and may be recyclable where local facilities accept the finished pack.

Recyclability depends on the board, inks, coatings, laminations, adhesives, windows and local collection rules. Share your material and end-of-life priorities so PacksDo can review compatible options for the project.

eco friendly folding
Folding Carton Buying Guide

Frequently Asked Questions

Paperboard is thicker and stiffer than standard paper. It can be die-cut, creased, folded and glued into lightweight cartons for individual products. The options shown on this page include white paperboard and brown kraft, with the board selected around the product’s size, weight, print requirements and desired finish.

Folding cartons are lightweight, ship flat to reduce storage space, and provide a smooth surface for custom printing. They can also be made in many structures, including tuck, display, pillow, tray-and-sleeve and gable styles. They are a practical choice for retail or secondary packaging when the product does not require the heavier construction of a corrugated mailer or rigid box.

Most folding cartons use paperboard. The standard options shown on this page are white paperboard and brown kraft. Corrugated board is a separate layered material used when greater stacking strength or protection is needed. The right material depends on the product’s weight, dimensions, handling needs, print requirements and desired appearance.

A folding carton is a good fit when a product needs a lightweight paperboard package with custom dimensions, printed branding and a closure suited to retail display or secondary packaging. Product weight, required protection and handling conditions should be checked before choosing it over corrugated or rigid packaging.

Folding cartons are usually lightweight paperboard boxes supplied flat and assembled for use. Mailer boxes generally use corrugated board and are designed for more shipping-oriented protection. Rigid boxes are pre-assembled setup boxes with a heavier, non-collapsible construction. The best format depends on product weight, protection needs, presentation and shipping conditions.

Provide the product type, finished box dimensions, quantity, preferred carton style and artwork status. Also include any printing, coating, finish, window, insert or closure requirements. Supporting artwork, sketches, dielines or reference images can be attached to the quote form when available.

Pricing starts from $0.12 per unit. Final pricing depends on the finished box dimensions, material, quantity, printing, coatings, finishes, windows, inserts and other specifications. Request a quote for project-specific pricing.

Get Started with Custom Folding Carton Boxes!

Input a size

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Dimensions
Unit

Select product style

If you're not sure, select the one you think works best. We're happy to help you in selecting the perfect one for your use case.
Boxes

Box Features

Choose box closures or any other miscellaneous features you like to add to your box.
Additional features (optional)

Select the material

Pick the material for printing colors, text, or designs. All paper options boast at least 50% recycled content!
Material

Select the print

Choose the material for your design. Don't worry about colors yet! After your order, a custom template lets you add your creations. Our team will guide you through this step.
Printing Option

Select the corrugation

Select the corrugation (wavy layers) if you like to boost your box's sturdiness for shipping and stacking.
Corrugation Option

Select quantity

You can select up to 3 quantities for varied pricing. Tip: Buy more, save more!
Selected Quantity

Contact details

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Additional information (optional)

Add any additional information about this item through comments and attachments.
For example, the type of product you would like to use it for.
Drag & Drop Files, Choose Files to Upload You can upload up to 5 files.
This is optional. You can upload any supporting assets (artwork, concept images, sketches, dielines. Once you place your order, our team will provide a dieline template for you to add your designs to.
For example, the type of product you would like to use it for.
Drag & Drop Files, Choose Files to Upload You can upload up to 5 files.
Upload any supporting assets (artwork, inspiration, etc.) if you have them. We'll provide a dieline template once ordered.
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