Custom Tuck Boxes
from $0.40 / unitStarting price per unit, shipping included. Your price depends on quantity, size, material and finishes, and drops as quantity grows. The final price comes with your quote, and it includes shipping.
Custom tuck boxes are lightweight but durable. They are made from paperboard and suit products such as cosmetics, electronics and retail goods.
- Custom sizes
- Free design support
- Low minimums
Request a Quote
Tell us what you need. No payment, no obligation.
Quick specs
- Sizes
- Custom, made to your product's dimensions
- Minimum order
- 50 units
- Material
- Paperboard (white SBS or brown kraft); E-flute corrugation can be added
- Thickness
- 300–400gsm, depending on box size
- Printing
- CMYK or Pantone
- Coating
- Varnish (water-based) or lamination
- Finishes
- Matte, glossy, satin or soft touch; foil stamping, embossing or debossing and spot UV available; window patching available
- Options
- 21 closures and features, including window cutout, hang tab and locking dust flap
- Shipping
- Ships flat
- Assembly level
- Some assembly required
- Product protection potential
- Normal (high with added corrugation)
- Suitable as shipping box
- No, additional shipping carton strongly recommended
- Printing technology
- Offset (litho) printing; digital printing is available on request for small runs
- Support for inserts & dividers
- Custom Box Inserts, Custom Box Dividers, Custom Box Partitions
- Available samples
- Structural Sample, Simplified Sample, Pre-Production Sample, Digital Print Proof, Press Proof
- Delivery
- 5–7 working days, plus 4–5 working days for delivery; larger or more complex orders can take longer
- Design support
- Free design support, proofing and 3D preview
- Free dieline templates
- Tuck End Boxes dielines
Custom Printed Tuck Boxes
Featuring tuck-in flaps for secure closures, these boxes can be designed with Double Tuck Ends for dual access or with one end sealed, glued, or locked for extra protection. For added strength, they can also be made with corrugated materials, combining durability with style. They are shipped flat, saving space during transport, and can be quickly assembled as needed, making them a favorite for businesses of all sizes.
Custom Sizes
Your box, your size. Tailor your packaging to your needs.
Material Choices
Choose a board to suit your project and budget.
Low Minimums
Get just what you need. Quantities as low as 50 units.
Design Support
Design at your fingertips. Visualize in 3D with our designer.
Custom Tuck Box Styles and Customization Options
Explore the styles of custom tuck boxes below to find the right fit for your needs.
Technical Specs: Tuck Boxes
An outline of the common custom options available for custom tuck boxes.
Box Features
Friction Fit Tuck Flap
Slit Lock Tuck Flap
Lift tab
Thumb Cutout
Tab Lock
Mailer Lock
Tongue lock
Anchor Lock
Show 13 more
Lock Cap
Window Cutout
Hang Tab
Hanger
Side Hang Tab
Seal End
Partial Overlap Seal End
Adhesive Strip
Full Flap Auto Bottom
Dispenser
Corner Punch Out
Locking Dust Flap
Perforation
Materials
Tuck boxes come in varying thicknesses (300-400gsm) depending on their size.
| White | High-quality printing results from using Solid Bleached Sulfate (SBS) paper. |
|---|---|
| Brown kraft | Unbleached brown paper, best suited to black or white printing. |
Printing
Choose the color system that suits your artwork and brand.
| CMYK | CMYK stands as the most common and budget-friendly color scheme in printing. |
|---|---|
| Pantone | Prints brand colors accurately and is a step up from CMYK. |
Coating
To keep your printed designs safe, a special coating is added that prevents scratches and scuffs.
| Varnish | A water-based coating that protects less than lamination. |
|---|---|
| Lamination | A plastic coated layer that offers protection against cracks and tears. |
Finishes
Choose a finish to change how the surface looks and feels.
| Matte | Featuring a smooth and non-reflective surface, this design provides an overall softer look. |
|---|---|
| Glossy | Glossy and reflective, this surface tends to highlight fingerprints more. |
| Satin | Semi-glossy, striking a balance between a matte and glossy appearance. |
| Soft touch | Looks like a matte finish but feels soft and velvety to the touch. |
Why Choose Custom Tuck Boxes?
Cost-Effective
Tuck boxes provide an affordable packaging solution, reducing both production and shipping costs while maintaining high quality and protection.
Easy to Assemble
With a simple design, these boxes are quick and easy to assemble, saving time and effort during the packaging process.
Durable Protection
Made from sturdy paperboard, tuck boxes hold and protect products in storage and on the shelf. Use an outer shipping carton for transit.
Space-Saving Design
The fold-flat feature of these boxes maximizes storage efficiency and minimizes shipping costs when they are not in use.
Customizable
Can be easily customized with your logo, colors, and product information, helping to enhance branding and create a strong visual impact.
Versatility
Tuck boxes are suitable for a wide range of products, from small retail items to larger products, offering flexibility for various industries.
Recycled Stock Options
Paperboard boxes can be recyclable where local facilities accept them, depending on the board, inks, coatings and local collection rules. Recycled stock options are available on request.
Enhanced Presentation
Custom printing on tuck boxes shows off your product on store shelves and helps attract customers.
Tuck Boxes for Many Industries
Tuck boxes are secure and easy to assemble, and they can be customized to suit products such as skincare, lipstick, medicines, supplements, snacks and gadgets. They give protection and effective branding.
Frequently Asked Questions
What are tuck boxes?
Tuck boxes are lightweight paperboard boxes whose flaps tuck in to close the box. They can have double tuck ends for access from both ends, or one end sealed, glued or locked for extra protection. They suit products like cosmetics, electronics and retail goods.
Which tuck box style should I choose?
A straight tuck end box has flaps that tuck in the same direction and is easy to assemble and open. A reverse tuck end box has flaps that fold in opposite directions. A snap lock bottom box snaps together without glue or tape and suits heavier items. An auto lock bottom box (crash lock base) has a pre-glued bottom that folds flat and pops into shape. A seal end box adds dust flaps and two overlapping flaps for extra protection.
What closures and features can a tuck box have?
PacksDo tuck boxes can have 21 closures and features, including friction fit and slit lock tuck flaps, lift tab, thumb cutout, tab lock, tongue lock, window cutout, hang tab, hanger, side hang tab, seal end, adhesive strip and locking dust flap. See the Box Features section on this page.
What are tuck boxes made of?
PacksDo tuck boxes are made of paperboard, in thicknesses of 300–400gsm depending on the box size. You can choose white (SBS) or brown kraft, and corrugated materials can be used for added strength.
What is the minimum order quantity for tuck boxes?
The minimum order quantity for tuck boxes at PacksDo is 50 units. The price per unit falls as the quantity grows.
How much do tuck boxes cost?
Pricing starts from $0.40 per unit, and prices and quotes include shipping. Your price depends on quantity, size, material, printing and finishes, and falls as quantity grows. Request a quote for your project.
How long does it take to get tuck boxes?
Production at PacksDo usually takes 5–7 working days. It starts once your artwork is approved and payment is received. Larger or more complex orders can take longer, and we confirm the date in your quote. Delivery usually takes another 4–5 working days, depending on the carrier and your location, so a typical order arrives in about 2 weeks and larger orders take longer. See the turnaround guide.
Can I order a sample of tuck boxes before a full order?
Yes. We offer a digital print proof, a structural sample, a simplified sample, a press proof and a pre-production sample, and there is also a sample kit. See packaging samples to compare what each one shows and what it costs.
Get Your Custom Tuck Boxes Now
We reply within 1 business day, and quotes include shipping.
+1 (312) 910-5253Monday–Friday, 9:00 AM to 6:30 PM CT