Custom Flat Pouches
from $0.25 / unitStarting price per unit, shipping included. Your price depends on quantity, size, material and finishes, and drops as quantity grows. The final price comes with your quote, and it includes shipping.
Flat sealed pouches for single-serve items such as sachets, samples, tea and spices. Tell us the size, quantity and print requirements, and we will confirm what is possible and send you a quote.
- Custom sizes
- Free design support
Request a Quote
Tell us what you need. No payment, no obligation.
Details
Custom Sizes
Tell us the size you need and we will quote it.
Design Support
Free artwork and design assistance are included with your quote.
Fast Quotes
We reply to quote requests within 1 business day.
What to Look for in Flat Pouches
A flat pouch is the simplest pouch, a sealed pocket with no base, so it suits thin and light products.
- Product thickness. A flat pouch bulges when filled. Measure the product at its thickest, and tell us if it is rigid or soft.
- Seal. A heat seal, a zip or a tear notch each fit a different use. Decide how it is filled and opened.
- Barrier. Sachets and samples often need protection from air and moisture. Tell us the product, and we confirm what is possible.
- Size. Measure the product, and add a margin for the seals on each side.
- Display. Flat pouches hang on a peg or lie in a box. A hang hole is often added.
Where Flat Pouches Are Used
- Cosmetic brands with sachet samples and masks.
- Tea, spice and seasoning sellers with single-serve packs.
- Supplement and powder brands with sample sachets.
- Craft and hardware sellers with small flat parts.
Artwork and Printing Tips for Flat Pouches
- A flat pouch has two panels and a seal at the edge. Keep text and logo clear of the seals.
- Put the logo on the front panel in the middle. A flat pouch is often seen lying on a table or hanging on a peg.
- Use a bold design. Small pouches are seen briefly, so a short message works best.
- Add space for a barcode or a batch code, away from the seal.
- Tell us your colors as Pantone or CMYK values, and ask for a proof.
Planning Your Order
Measure the product at its thickest, and decide how it will be filled and sealed. Think about how many pouches you need for a sample run and a main run, and where the empty pouches are stored.
Test a sample with your product. For $50, shipping included, the Standard Sample Kit is the simplest way to start, and more sample types are on the Samples page. Pricing and minimums are confirmed in your quote.
How It Works
Share Your Requirements
Send us your required or product dimensions, preferred style, required quantity, delivery location, and artwork.
Review Your Quote
We will prepare pricing based on the selected size, material, printing, finishing, and quantity.
Approve Dieline & Artwork
Review the layout and artwork before production begins.
Production and Delivery
After approval, your order moves into production and is shipped to your specified location.
Frequently Asked Questions
How do I order custom flat pouches?
Send your size, quantity, delivery location and artwork with a quote request. We prepare pricing based on the size, material, printing, finishing and quantity, and reply within 1 business day. After you approve the layout and artwork, the order goes into production.
How much do custom flat pouches cost?
Pricing depends on the size, quantity, material, printing and finishes. Request a quote and we will prepare pricing for your project.
How long does it take to get custom flat pouches?
Timing depends on the product, the size and the quantity, and it is confirmed with your quote. Production starts once your artwork is approved and payment is received. Delivery usually takes another 4–5 working days, depending on the carrier and your location, so a typical order arrives in about 2 weeks and larger orders take longer. See the turnaround guide.
What size flat pouch do I need?
Measure the product at its widest and thickest points, and add a margin for the seals. Send the size and we confirm what works.
How do customers open a flat pouch?
Usually at a tear notch, or with scissors, and a zip lets them close it again. Tell us how your customers use the contents and we confirm what is possible.
Can a flat pouch protect against moisture?
It depends on the film. Tell us the product, and we confirm the options.
Can flat pouches hold liquids?
Liquids usually need a spout. See our spout pouches, or tell us the product.
Related Packaging
Ready to start your packaging project?
We reply within 1 business day, and quotes include shipping.
+1 (312) 910-5253Monday–Friday, 9:00 AM to 6:30 PM CT