Customizable Box Inserts
from $0.35 / unitStarting price per unit, shipping included. Your price depends on quantity, size, material and finishes, and drops as quantity grows. The final price comes with your quote, and it includes shipping.
Custom inserts do more than keep your products safe. They make unboxing more organized and show off your brand. Choose from paper, cardboard or foam. Inserts hold multiple items in place, and they can be printed with your branding.
- Custom sizes
- Free design support
- Low minimums
Request a Quote
Tell us what you need. No payment, no obligation.
Quick specs
- Sizes
- Custom, made to cradle your product
- Minimum order
- 50 units
- Materials
- Paperboard and corrugated; foam, plastic tray and molded pulp inserts are also available
- Thickness
- Paper-based 300–400gsm; corrugated in E-flute or B-flute
- Printing
- CMYK or Pantone
- Coating
- Varnish (water-based) or lamination
- Finishes
- Matte, glossy, satin or soft touch
- Available samples
- Structural Sample, Simplified Sample, Pre-Production Sample, Digital Print Proof, Press Proof
- Delivery
- 5–7 working days, plus 4–5 working days for delivery; larger or more complex orders can take longer
- Design support
- Free design support, proofing and 3D preview
Custom Packaging Inserts
Custom Sizes
Your box, your size. Tailor your packaging to your needs.
Material Choices
Choose a board to suit your project and budget.
Low Minimums
Get just what you need. Quantities as low as 50 units on some inserts.
Design Support
Design at your fingertips. Visualize in 3D with our designer.
Box Insert Solutions for Optimal Product Protection
Range of box inserts, designed to safeguard your products while enhancing their presentation. Select from foam inserts, cardboard inserts, or molded pulp inserts – all customized to fit your requirements.
Customizable inserts
- Cardboard InsertsMOQ 50 units
Paperboard and corrugated cardboard inserts used to secure and organize products within packaging. They are lightweight, cost-effective, and provide support to prevent movement or damage.
- Foam InsertsMOQ 50 units
High-end foam inserts designed for high-impact absorption, ideal for protecting delicate or fragile items during transit. These inserts provide cushioning to prevent damage from shocks and vibrations.
- Plastic Tray InsertsMOQ 50 units
Plastic tray inserts are pre-formed trays or compartments made of durable plastic materials. These inserts are designed to hold products in place within a package, keeping them organized and secure.
- Molded Pulp InsertsMOQ 50 units
Molded pulp inserts are packaging made from recycled paper fibers, molded into specific shapes to protect and secure items during shipping and storage.
Common Insert Structures
Custom inserts are flexible. They can be shaped to hold your products whatever their size or weight and however you want them displayed. Here are some popular paper and cardboard insert styles:
Box Insert (no backing)
These are perfect for items that fit snugly at the box bottom, without needing extra lift. They're ideal for products of similar sizes.
Box Insert (with backing)
For items that need a lift or additional support, these inserts with backing create a secure fit, especially for products of similar size.
Technical Specs: Box Inserts
An outline of the common custom options available for custom boxes inserts.
Corrugated Materials
Corrugated box inserts (identified by their wavy cardboard lines) offer enhanced strength and durability. These inserts are commonly chosen for weighty, delicate, or shipping-bound items requiring additional buffering and safety.
| E-flute | Frequently chosen, it features a flute thickness ranging from 1.2 to 2mm. |
|---|---|
| B-flute | Perfect for bulky boxes and weighty objects, offering a flute thickness between 2.5 and 3mm. |
Materials
Designs are printed onto these primary materials before being affixed to the corrugated board. Recycled stock options are available on request.
| White | Clay Coated News Back (CCNB) paper, best suited for printed corrugated uses. |
|---|---|
| Brown kraft | Unbleached brown paper, best suited to black or white printing. |
Non-corrugated Materials
Paper-based box inserts, not featuring corrugation, are generally employed for items that are light and not delicate. These inserts have a typical thickness of 300-400gsm.
| White | High-quality printing results from using Solid Bleached Sulfate (SBS) paper. |
|---|---|
| Brown kraft | Unbleached brown paper, best suited to black or white printing. |
Printing
Choose the color system that suits your artwork and brand.
| CMYK | CMYK stands as the most common and budget-friendly color scheme in printing. |
|---|---|
| Pantone | Prints brand colors accurately and is a step up from CMYK. |
Coating
To keep your printed designs safe, a special coating is added that prevents scratches and scuffs.
| Varnish | A water-based coating that protects less than lamination. |
|---|---|
| Lamination | A plastic coated layer that offers protection against cracks and tears. |
Finishes
Choose a finish to change how the surface looks and feels.
| Matte | Featuring a smooth and non-reflective surface, this design provides an overall softer look. |
|---|---|
| Glossy | Glossy and reflective, this surface tends to highlight fingerprints more. |
| Satin | Semi-glossy, striking a balance between a matte and glossy appearance. |
| Soft touch | Looks like a matte finish but feels soft and velvety to the touch. |
Related packaging
Custom packaging inserts can be used in various types of boxes to enhance product protection, organization, and presentation. Check out some common box types where inserts are typically utilized.
Mailer Boxes
Display Boxes
Rigid Boxes
Folding Cartons
Frequently Asked Questions
What types of box inserts are available?
We offer cardboard inserts (paperboard or corrugated) that secure and organize products, foam inserts that absorb impact, plastic tray inserts that hold products in place, and molded pulp inserts made from recycled paper fibers.
Which box insert is best for fragile products?
Foam inserts are designed for high-impact absorption and cushion delicate products against shocks and vibration. Corrugated cardboard inserts add buffering for weighty, delicate or shipping-bound items.
What is the difference between a box insert with backing and without backing?
A box insert without backing suits items that fit snugly at the bottom of the box without needing extra lift. A box insert with backing gives lift and extra support, especially for products of similar size.
What corrugated flute do box inserts use?
E-flute is frequently chosen for box inserts, with a flute thickness of 1.2 to 2mm. B-flute, at 2.5 to 3mm, suits bulky boxes and weighty objects.
What does PacksDo need to quote a box insert?
Share the product dimensions, weight, how many items go in each box and how you want them displayed. Photos or a sample of the product help.
What is the minimum order quantity for box inserts?
The minimum order quantity for box inserts at PacksDo is 50 units. The price per unit falls as the quantity grows.
How much do box inserts cost?
Pricing starts from $0.35 per unit, and prices and quotes include shipping. Your price depends on quantity, size, material, printing and finishes, and falls as quantity grows. Request a quote for your project.
How long does it take to get box inserts?
Production at PacksDo usually takes 5–7 working days. It starts once your artwork is approved and payment is received. Larger or more complex orders can take longer, and we confirm the date in your quote. Delivery usually takes another 4–5 working days, depending on the carrier and your location, so a typical order arrives in about 2 weeks and larger orders take longer. See the turnaround guide.
Related Packaging
Ready to start your packaging project?
We reply within 1 business day, and quotes include shipping.
+1 (312) 910-5253Monday–Friday, 9:00 AM to 6:30 PM CT