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PacksDo

Custom Apparel Boxes

For online clothing brands, the box is the first thing a customer touches. Custom apparel boxes from PacksDo are made to fit folded garments, printed inside and out with your brand, and shipped flat to save space.

  • Low minimums
  • Free design support
  • 5–7 working days production
Luxury clothing boxes

Included with every quote

  • Free design support
  • A dieline prepared for your size
  • Reply within 1 business day
  • Shipping included in every quote
Explore styles

Get a Quote

Tell us what you need. No payment, no obligation. Replies within 1 business day.

  • Apparel boxes

    Box type: Two Piece Boxes (Foldable) ·

    Quantity (units)

Up to 5 files, 20 MB each (PDF, AI, EPS, PNG, JPG, SVG). Add them one by one or all together.

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Explore Custom Apparel Boxes

26 styles available

Show 16 more

Best Box Styles for Apparel Products

Pick the style that suits what you sell. Every box type below links to its own page with sizes, specs and styles.

Why Choose Custom Apparel Boxes

  • Made to fit

    T-shirts, hoodies and accessories need different sizes. Every box is made to your folded dimensions, so garments do not slide around or need extra filler.

  • A better unboxing

    Mailer boxes can be printed inside and out, so the moment the lid opens is part of your brand. Add a printed card or sticker to finish it.

  • Materials and strength

    One-piece corrugated mailers in E-flute or B-flute, in white or kraft.

  • Low minimums

    Mailer boxes start at 100 units, so a new label or a limited drop can order custom packaging without a large run.

Materials, Printing and Finishes

Custom mailer boxes are one-piece corrugated boxes with an attached lid and tuck closure. E-flute (1.2 to 2 mm) is the common choice, and B-flute (2.5 to 3 mm) suits bulkier or heavier garments. Exteriors are white or brown kraft.

Print in CMYK on the outside, the inside or both, with no extra charge for adding colors. Protect the print with a water-based varnish or lamination.

Share your folded garment dimensions and the number of items per box, and we will suggest the right size and board.

Custom printed apparel boxes with a brand design

How Ordering Works

  1. 1

    Share your requirements

    Send us your box dimensions or product details, preferred box style, quantity, delivery location and artwork.

  2. 2

    Review your quote

    We prepare pricing based on the selected size, material, printing, finishing and quantity.

  3. 3

    Approve dieline and artwork

    Review the box layout and artwork before production begins.

  4. 4

    Production and delivery

    After approval, your boxes move into production, which takes 5–7 working days, or 16–21 working days for larger orders, plus 4–5 working days for delivery.

Helpful Guides

Frequently Asked Questions

Which box is best for shipping clothes?

A corrugated mailer box is made for shipping and can be printed inside and out. Lighter soft goods can go in a poly mailer, gift sets suit a tray and sleeve box, and small items suit a folding carton. Tell us what you ship and we will recommend one.

How do I size a box for folded clothing?

Fold the garment the way you pack it, then measure the length, width and height of the folded stack, in that order. Send those with the number of items per order. Our measuring guide shows which side is which, and a structural sample lets you test the fit.

Should I choose E-flute or B-flute?

E-flute (1.2 to 2 mm) is a frequently chosen option for most clothing. B-flute (2.5 to 3 mm) suits bulkier or heavier items. Tell us what you ship and we will recommend the right one.

Can I print inside the mailer box?

Yes. Custom mailer boxes can be printed inside, outside or both, so the unboxing is part of your brand.

Can I add hang tags, stickers and cards?

Yes. Hang tags, stickers and labels and cards and flyers finish the order. Many brands use a printed card to share care instructions or a discount code.

Can I change the design for each season?

Yes. Keep one plain or brand-color box all year and add seasonal touches with a printed packaging sleeve, a sticker or a card. See our guide to seasonal packaging without reprinting boxes.

Packaging Options

All custom packaging →

Ready to start your packaging project?

We reply within 1 business day, and quotes include shipping.

+1 (312) 910-5253Monday–Friday, 9:00 AM to 6:30 PM CT