Custom Soft Shell Poly Bubble Mailers
from $0.40 / unitStarting price per unit, shipping included. Your price depends on quantity, size, material and finishes, and drops as quantity grows. The final price comes with your quote, and it includes shipping.
These mailers have a flexible, soft outer layer combined with a bubble lining inside. Provide cushioning while being lightweight and cost-effective for shipping delicate items.
- Custom sizes
- Free design support
- Low minimums
Request a Quote
Tell us what you need. No payment, no obligation.
Quick specs
- Sizes
- Custom size
- Shipping
- Ships flat: lightweight, flat and compact to store
- Delivery
- 5–7 working days, plus 4–5 working days for delivery; larger or more complex orders can take longer
- Design support
- Free design support, proofing and 3D preview
Details
Tell us the size, quantity and print requirements for your soft shell poly bubble mailers, and we will send you a quote.
Custom Sizes
Tell us the size you need and we will quote it.
Design Support
Free artwork and design assistance are included with your quote.
Fast Quotes
We reply to quote requests within 1 business day.
About Soft Shell Poly Bubble Mailers
These mailers have a flexible, soft outer layer combined with a bubble lining inside. Provide cushioning while being lightweight and cost-effective for shipping delicate items.
When to Choose Soft Shell Poly Bubble Mailers
A soft shell bubble mailer pairs a flexible outer layer with a bubble lining inside. It cushions the product while staying light and flexible, so it moves with the contents rather than holding a fixed shape. That makes it a lightweight and economical choice for delicate items that need some cushioning but not a rigid shell.
Choose soft shell when the product is delicate but not heavy and has no sharp points: cosmetics, small accessories, books and soft gifts. Choose a standard poly mailer when the product does not need padding at all. Choose the hard shell style when the product is larger or heavier, or when it has points or edges that could push through a soft layer. Choose padded bubble if you are comparing padded options for fragile items and want to see them side by side.
What to Look for in Soft Shell Poly Bubble Mailers
- Flexibility. A soft shell bends around the product. Check that this suits items with an irregular shape.
- Puncture risk. A flexible outer layer is less resistant to sharp points than a stiffer shell. Tell us if your product has any.
- Weight. Soft shell stays lighter than a stiffer mailer, which helps with shipping cost.
- Lining coverage. Ask whether the padding covers the whole inside or leaves the seal edges bare.
- Size. Allow for the product plus the padding and the closing flap.
Where Soft Shell Poly Bubble Mailers Are Used
- Cosmetics and skincare. Small bottles and tubes.
- Accessories and small gifts. Items that travel well but need a little cushioning.
- Books and media. Paperbacks, discs and stationery.
- Apparel with trims. Garments with buttons or small hard details.
Artwork and Printing Tips
- Print goes on the flexible outer film. Bold shapes and large logos hold up better than fine detail on a surface that flexes.
- Leave a clear area for the shipping label on the back.
- A pattern that repeats across the mailer hides small differences in how each one sits when filled.
- Keep print away from the closing strip.
- We confirm the printing method and colors with your quote, so send your artwork and a color reference.
How Custom Soft Shell Poly Bubble Mailers Compares with Other Poly Mailer Styles
Not sure this is the right style? Here is what sets the other styles apart.
- Standard Poly Mailer
The most common type poly mailers, made from a combination of polyethylene. Cost-effective and come in various sizes, offering basic protection for non-fragile items.
- Padded Bubble Poly Mailer
These mailers include a layer of padding (usually bubble wrap) for added protection. They suit fragile or valuable items that need extra cushioning.
- Resealable Return Poly Mailer
Featuring an adhesive strip that can be sealed multiple times, these mailers offer convenience for returns or repackaging, making them popular for e-commerce.
- Hard Shell Bubble Mailer
Thicker and more robust than standard poly mailers, these are designed for shipping larger or heavier items. They provide enhanced durability and protection against punctures.
- Kraft Paper Bubble Mailer
Feature a sturdy outer layer of kraft paper, with a bubble lining inside for added protection. Recycled stock options are available on request.
- Clear Poly Mailer
As the name suggests, these mailers are transparent, which allows the contents to be easily seen. They are often used when showcasing items like clothing or promotional materials.
How Ordering Works
- 1
Share Your Requirements
Send us your required or product dimensions, preferred style, required quantity, delivery location, and artwork.
- 2
Review Your Quote
We will prepare pricing based on the selected size, material, printing, finishing, and quantity.
- 3
Approve Dieline & Artwork
Review the layout and artwork before production begins.
- 4
Production and Delivery
After approval, your order moves into production and is shipped to your specified location.
We reply to quote requests within 1 business day.
Frequently Asked Questions
What are soft shell poly bubble mailers?
These mailers have a flexible, soft outer layer combined with a bubble lining inside. Provide cushioning while being lightweight and cost-effective for shipping delicate items.
How much do soft shell poly bubble mailers cost?
Pricing starts from $0.40 per unit, and prices and quotes include shipping. Your price depends on quantity, size, material, printing and finishes, and falls as quantity grows. Request a quote for your project.
How long does it take to get soft shell poly bubble mailers?
Production at PacksDo usually takes 5–7 working days. It starts once your artwork is approved and payment is received. Larger or more complex orders can take longer, and we confirm the date in your quote. Delivery usually takes another 4–5 working days, depending on the carrier and your location, so a typical order arrives in about 2 weeks and larger orders take longer. See the turnaround guide.
Is a soft shell bubble mailer good for fragile items?
It suits delicate items that need cushioning but not a rigid shell, such as cosmetics or small accessories. For heavy, large or very fragile products, a hard shell mailer or a box gives more protection. Tell us what you ship and we advise.
What is the difference between soft shell and hard shell bubble mailers?
A soft shell has a flexible outer layer and stays light and economical. A hard shell is thicker and more robust, and is designed for larger or heavier items that need extra puncture protection.
Can I print on a soft shell bubble mailer?
Yes, the outer layer can carry your logo and design. Tell us your artwork and colors, and we confirm what is possible with your quote.
Ready to start your packaging project?
We reply within 1 business day, and quotes include shipping.
+1 (312) 910-5253Monday–Friday, 9:00 AM to 6:30 PM CT